Manufacturing & ProductionStationary plant and machine operatorsISCO 8160
dairy processing operator
Dairy processing operators set up and operate continuous flow or vat-type equipment to process milk, cheese, ice cream, and other dairy products following specific instructions, methods and formulas.
European Skills Framework
Skills and knowledge areas required for this occupation based on European classification.
Essential (27)
food safety principlesfood safety principlesScientific background of food safety which includes preparation, handling, and storage of food to minimise the risk of foodborne illness and other health hazards.food storagefood storageThe proper conditions and methods to store food to keep it from spoiling, taking into account humidity, light, temperature and other environmental factors.dairy manufacturing specificationsdairy manufacturing specificationsSpecifications, regulations and standards to be followed in the field of dairy manufacturing. Safety of products from raw materials through to packaged state.operate automated process controloperate automated process controlOperate process control or automation system (PAS) used to control a production process automatically.ensure sanitationensure sanitationKeep workspaces and equipment free from dirt, infection, and disease by removing waste, trash and providing for appropriate cleaning.disassemble equipmentdisassemble equipmentDisassembles equipment using hand tools in order to clean equipments and to perform regular operational maintenance.use dairy test materialsuse dairy test materialsUse the appropriate equipment for a range of tests on dairy in order to obtain reliable results.conduct cleaning in placeconduct cleaning in placeConduct cleaning-in-place and sterilisation on all process equipment, tanks, and lines. These systems support automatic cleaning and disinfecting without the need for major disassembly and assembly.perform cleaning dutiesperform cleaning dutiesPerform cleaning duties such as waste removal, vacuuming, emptying bins, and general cleaning of the working area. Cleaning activities should follow health and safety regulations if required.follow written instructionsfollow written instructionsFollow written directions in order to perform a task or carry out a step-by-step procedure.clean food and beverage machineryclean food and beverage machineryClean machinery used for food or beverage production processes. Prepare the appropriate solutions for cleaning. Prepare all parts and assure that they are clean enough to avoid deviation or errors in ...apply HACCPapply HACCPApply regulations regarding manufacture of food and food safety compliance. Employ food safety procedures based on Hazard Analysis Critical Control Points (HACCP).be at ease in unsafe environmentsbe at ease in unsafe environmentsBe at ease in unsafe environments like being exposed to dust, rotating equipment, hot surfaces, sub-freezing and cold storage areas, noise, wet floors and moving lift equipment.comply with legislation related to health carecomply with legislation related to health careComply with the regional and national health legislation which regulates relations between suppliers, payers, vendors of the healthcare industry and patients, and the delivery of healthcare services.follow hygienic procedures during food processingfollow hygienic procedures during food processingEnsure a clean working space according to hygienic standards in the food processing industry.adhere to organisational guidelinesadhere to organisational guidelinesAdhere to organisational or department specific standards and guidelines. Understand the motives of the organisation and the common agreements and act accordingly.secure goodssecure goodsFasten bands around stacks or articles prior to shipment or storage.pump productspump productsOperate pumping machines according to specific procedures and depending on the kind of product. Ensure correct quantities and adequate feeding for the process.apply requirements concerning manufacturing of food and beveragesapply requirements concerning manufacturing of food and beveragesApply and follow national, international, and internal requirements quoted in standards, regulations and other specifications related with manufacturing of food and beverages.apply GMPapply GMPApply regulations regarding manufacture of food and food safety compliance. Employ food safety procedures based on Good Manufacturing Practices (GMP).carry out checks of production plant equipmentcarry out checks of production plant equipmentCarry out checks of the machinery and equipment used in the production plant. Ensure that the machinery is working properly, set machines before usage, and assure continuous operability of the equipme...follow production schedulefollow production scheduleFollow production schedule taking into account all requirements, times and needs. This schedule outlines what individual commodities must be produced in each time period and encapsulates various conce...tend dairy processing machinestend dairy processing machinesOperate machines to process milk and other dairy products.work in a food processing teamwork in a food processing teamCollaborate in a team with other food processing professionals in service of the food & beverages industry.monitor milk production deviationsmonitor milk production deviationsMonitoring milk production processes for deviations and non-conformance.maintain tanksmaintain tanksClean and keep in adequate condition tanks, basins, and filter beds using hand tools and power tools.follow verbal instructionsfollow verbal instructionsHave the ability to follow spoken instructions received from colleagues. Strive to understand and clarify what is being requested.
Optional (25)
health, safety and hygiene legislationhealth, safety and hygiene legislationThe set of health, safety and hygiene standards and items of legislation applicable in a specific sector.curdling of cheesecurdling of cheeseProcess of curdling: the separation of the milk into solid curds and liquid whey. Usually this is done by souring the milk and adding rennet, either from a calf's stomach or increasingly bacterial ren...ultra-high temperature processingultra-high temperature processingA processing (UHT), which sterilises food by heating it above 135°C (275°F), the temperature required to kill spores in milk for 1 to 2 seconds.manufacturing process of ice creammanufacturing process of ice creamThe different phases of the manufacturing process of ice cream, from the blending stage to cooling and blend flavours, freezing, and packaging.temperature scalestemperature scalesCelsius and Fahrenheit temperature scales.fermentation processes of foodfermentation processes of foodConversion of carbohydrates into alcohol and carbon dioxide. This process happens using bacteria or yeasts, or a combination of the two under anaerobic conditions. Food fermentation is also involved i...ripening of cheeseripening of cheeseCheese ripening processes whereby cheese ages and flavour intensifies as enzymes and micro-organisms transform texture. Biological process involved which is the breakdown of casein proteins and milk f...microbiology of fresh milkmicrobiology of fresh milkTypes of bacteria present in milk before pasteurisation.operate centrifugesoperate centrifugesAdjust working condition as speed and time of centrifuges according to the requirements of the product in process. Operate centrifuges.operate a heat treatment processoperate a heat treatment processApply heat treatment aimed at preparing and preserving half-finished or finished food products.set up equipment for food productionset up equipment for food productionSet up machinery and equipment for food production. Make sure that controls, settings, and input requirements are according to the required standards.tend milk filling machinestend milk filling machinesHandle milk flowing to machines that fill cartons and bottles. Adjust the equipment so that they fill these containers with the right kind of milk—whole milk, low-fat milk or cream.operate equipment for food homogenisationoperate equipment for food homogenisationTend equipment and machines such as extruders that exert extreme pressure, sheer, turbulence, and acceleration to foodstuffs in order to stabilise and give them a homogeneous texture.apply extruding techniquesapply extruding techniquesApply specific techniques for extrusion process in the food industry.operate pasteurisation processesoperate pasteurisation processesFollow and apply procedures to pasteurise food and beverages. Recognise the properties of the products to be pasteurised and adapt procedures accordingly.collect samples for analysiscollect samples for analysisCollect samples of materials or products for laboratory analysis.administer ingredients in food productionadminister ingredients in food productionIngredients to be added and the required amounts according to the recipe and the way those ingredients are to be administered.keep machines oiled for steady functioningkeep machines oiled for steady functioningOil or grease the parts of the machines and equipment that need to be lubricated. Follow safety procedures to do so.perform curd processing of cheeseperform curd processing of cheesePerform curd processing of cheese whereby cheeses are drained, salted, and packaged. Cuts the curd into small cubes to allow water to drain from the individual pieces of curd. Apply heat for additiona...lift heavy weightslift heavy weightsLift heavy weights and apply ergonomic lifting techniques to avoid damaging the body.administer lactic ferment cultures to manufacturing productsadminister lactic ferment cultures to manufacturing productsAdd specified quantity of lactic ferment cultures to food preparations such as pasteurised milk to obtain starter for sour dairy products, such as buttermilk, cheese, and sour cream. Also, to dough ma...dispose food wastedispose food wasteDispose or collect food waste with the purpose of recycling or throwing away from the production process. Follow established procedures for their disposal taking care of the environment and the safety...analyse characteristics of food products at receptionanalyse characteristics of food products at receptionAnalyse characteristics, composition, and other properties of food products at reception.ensure compliance with environmental legislation in food productionensure compliance with environmental legislation in food productionMake sure to comply with environmental legislation in food production. Understand the legislation related to environmental matters in food manufacturing and apply it in practice.label sampleslabel samplesLabel raw material/product samples for laboratory checks, according to implemented quality system.
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Quick Facts
ISCO GroupStationary plant and machine operators
Essential Skills27
Core Skills0