What skills does a straightening machine operator need?

A straightening machine operator needs 14 essential skills including metal forming technologies, types of metal, quality standards, remove inadequate workpieces, remove processed workpiece. Core competencies include .

Will AI replace straightening machine operator jobs?

The AI disruption score for straightening machine operator is 57/100 (high risk). Some tasks may be automated but the role will evolve rather than disappear entirely.

Manufacturing & ProductionMetal, machinery and related trades workersISCO 7223

straightening machine operator

Straightening machine operators set up and tend straightening machines designed to form metal workpieces into their desired shape using pressing practices. They adjust the angle and the height of the straightening rolls and select the settings for the pressing force required to straighten the workpiece, taking into account the end product's yield strenght and size, without excess work hardening.

European Skills Framework

Skills and knowledge areas required for this occupation based on European classification.

Essential (14)

metal forming technologiesmetal forming technologiesThe variety of technologies and techniques, such as forging, pressing, stamping, rolling and others, used for the forming processes of metal product manufacturing.types of metaltypes of metalQualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.quality standardsquality standardsThe national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.remove inadequate workpiecesremove inadequate workpiecesEvaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.remove processed workpieceremove processed workpieceRemove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.perform test runperform test runPerform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, ...ensure equipment availabilityensure equipment availabilityEnsure that the necessary equipment is provided, ready and available for use before start of procedures.monitor automated machinesmonitor automated machinesContinuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment...supply machinesupply machineEnsure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.consult technical resourcesconsult technical resourcesRead and interpret technical resources such as digital or paper drawings and adjustment data in order to properly set up a machine or working tool, or to assemble mechanical equipment.measure flatness of a surfacemeasure flatness of a surfaceMeasure the evenness of a workpiece's surface after it has been processed by checking for deviations from the desired perpendicular state.position straightening rollsposition straightening rollsPosition the rolls of a straightening press automatically or manually by using button commands to move the rolls over pieces of sheet metal, steel, or plastic in order to flatten it.set up the controller of a machineset up the controller of a machineSet up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.tend straightening presstend straightening pressTend an automated stamping press, designed to straighten sheet metal and steel, monitor and operate it, according to regulations.

Optional (33)

statistical process controlstatistical process controlMethod of quality control that uses statistics to monitor processes.manufacturing of metal structuresmanufacturing of metal structuresThe production of metal structures for construction.manufacturing of cutlerymanufacturing of cutleryThe manufacture of different cutlery items, such as forks, spoons, knives, razors or scissors.quality and cycle time optimisationquality and cycle time optimisationThe most optimal rotation or cycle time and over-all quality of a tool or a machine's processes.ferrous metal processingferrous metal processingVarious processing methods on iron and iron-containing alloys such as steel, stainless steel and pig iron.manufacturing of metal household articlesmanufacturing of metal household articlesThe manufacture of flatware , hollowware , dinnerware and other non-electrical utensils for use at the table or in the kitchen.manufacturing of metal containersmanufacturing of metal containersThe manufacture of reservoirs, tanks and similar containers of metal, of types normally installed as fixtures for storage or manufacturing use. The manufacture of metal containers for compressed or li...manufacturing of steel drums and similar containersmanufacturing of steel drums and similar containersThe manufacture of pails, cans, drums, buckets, boxes, through metalworking processes.manufacturing of heating equipmentmanufacturing of heating equipmentThe manufacture of electrical ovens and water heaters by metalworking processes.types of metal manufacturing processestypes of metal manufacturing processesMetal processes linked to the different types of metal, such as casting processes, heat treatment processes, repair processes and other metal manufacturing processes.manufacturing of door furniture from metalmanufacturing of door furniture from metalThe manufacture of metal items that can be attached to a door in order to support its function and appearance. The manufacture of padlocks, locks, keys, hinges and the like, and hardware for buildings...manufacturing of light metal packagingmanufacturing of light metal packagingThe manufacture of tins and cans for food products, collapsible tubes and boxes, and of metallic closures.types of straightening machinetypes of straightening machineTypes of straightening machines, such as straightening presses, bending presses, stretching machines and their qualities and applications.manufacturing of doors from metalmanufacturing of doors from metalThe manufacture of metal doors, windows and their frames, shutters and gates, and the metal room partitions for floor attachment.manufacturing of weapons and ammunitionmanufacturing of weapons and ammunitionThe manufacture of heavy weapons (artillery, mobile guns, rocket launchers, torpedo tubes, heavy machine guns), small arms (revolvers, shotguns, light machine guns), air or gas guns and pistols, and w...mechanicsmechanicsTheoretical and practical applications of the science studying the action of displacements and forces on physical bodies to the development of machinery and mechanical devices.types of stamping presstypes of stamping pressTypes of stamping press with similar applications but different propulsion, such as the direct drive press, single gear reduction press and double gear reduction press.manufacturing of toolsmanufacturing of toolsThe manufacture of knives and cutting blades for machines or for mechanical appliances, hand tools such as pliers, screwdrivers etc. The manufacture of non-power-driven agricultural hand tools, saws a...manufacturing of steam generatorsmanufacturing of steam generatorsThe manufacture of steam or other vapour generators, the manufacture of auxiliary plant for use with steam generators: condensers, economisers, superheaters, steam collectors and accumulators. The man...work ergonomicallywork ergonomicallyApply ergonomy principles in the organisation of the workplace while manually handling equipment and materials.inspect quality of productsinspect quality of productsUse various techniques to ensure the product quality is respecting the quality standards and specifications. Oversee defects, packaging and sendbacks of products to different production departments.record production data for quality controlrecord production data for quality controlKeep records of the machine's faults, interventions and irregularities for quality control.monitor stock levelmonitor stock levelEvaluate how much stock is used and determine what should be ordered.read standard blueprintsread standard blueprintsRead and comprehend standard blueprints, machine, and process drawings.use CAM softwareuse CAM softwareUse computer-aided manufacturing (CAM) programmes to control machinery and machine tools in the creation, modification, analysis, or optimisation as part of the manufacturing processes of workpieces.perform machine maintenanceperform machine maintenancePerform regular maintenance, possibly including corrections and alterations, on a machine or machine tool to ensure it remains in a proper productive state.advise on machinery malfunctionsadvise on machinery malfunctionsOffer advice to service technicians in case of machinery malfunctions and other technical repair tasks.mark processed workpiecemark processed workpieceInspect and mark parts of the workpiece to indicate how they will fit into the finished product.check quality of raw materialscheck quality of raw materialsCheck the quality of basic materials used for the production of semi-finished and finished goods by assessing some of its characteristics and, if needed, select samples to be analysed.program a CNC controllerprogram a CNC controllerSet up the desired product design in the CNC controller of the CNC machine for product manufacturing.operate lifting equipmentoperate lifting equipmentTransport heavy objects using lifting equipment such as cranes, forklifts etc.keep records of work progresskeep records of work progressMaintain records of the progress of the work including time, defects, malfunctions, etc.interpret geometric dimensions and tolerancesinterpret geometric dimensions and tolerancesUnderstand and assess the models and symbolic language of Geometric Dimensioning and Tolerancing (GD&T) systems indicating engineering tolerances.